CE Certified Empty Aluminium Cabinets for LED Modules

High-Precision Mechanical Integrity, Ultimate Thermal Performance, and Custom Extrusion Engineering Designed for Next-Generation Digital Visual Solutions

Manufacturer Profile

Welcome to Lvxing: Leaders in High-Spec Aluminum Engineering

LVXING SPECIALIZES IN ADVANCED ALUMINUM SOLUTIONS. Established in 2015 and strategically located in Foshan City, Guangdong—the global epicenter of aluminum extrusion manufacturing—LvXing Intelligent Equipment Co., Ltd. has developed into a premier force in high-precision structural design. Our seasoned R&D team leverages decades of combined material science expertise to convert complex custom layouts into highly reliable mechanical realities.

Our competitive advantage lies in our vertical integration and partnership with industry giants like Fenglu Aluminum. By utilizing premium-grade alloys and running operations across advanced extrusion lines ranging from 800T to 20,000T, we accommodate complex alloy requirements across the 1xxx, 2xxx, 3xxx, 5xxx, 6xxx, and 7xxx series. We possess the unique capability to produce shaped products with massive cross-sections up to 1.2 meters in width and 28 meters in length. This scale of production guarantees perfect structural flatness and minimal dimensional tolerances—critical parameters when engineering empty cabinets for seamless fine-pitch LED display walls.

We are certified under the stringent GB/T19001-2016 / ISO9001:2015 Quality Management Systems. From the chemical analysis of the incoming billet to the final machining, anodization, and tolerance verification, our dedication to precision ensures our structures meet the strict demands of aerospace, military, medical, and high-end commercial industries.

LvXing Aluminum Extrusion Factory Floor
20,000T
Max Extrusion Capacity
1.2 Meters
Maximum Profile Width
ISO9001
Quality Management
15+ Years
R&D Engineering Experience

Industry Trends: The Evolution of Empty Aluminium Cabinets

Understanding the transition from heavy iron frames to lightweight, high-performance structural aluminum cabinets in global digital displays.

The global LED display market is experiencing an unprecedented shift toward higher pixel densities (Fine-Pitch LED), transparent screens, and giant outdoor DOOH (Digital Out-of-Home) installations. This evolution demands a fundamental redesign of the structural framework supporting the LED modules—the cabinet. Historically, heavy steel enclosures dominated the market, but modern engineering prefers extruded aluminum alloy cabinets due to three primary drivers:

1. Sub-Millimeter Geometric Accuracy

With fine-pitch LED modules (pixel pitches under 1.2mm), even a microscopic deflection of 0.1mm in the cabinet frame will create visible dark or bright seams across a large video wall. Extruded and CNC-milled aluminum empty cabinets guarantee physical tolerances within ±0.05mm, achieving true seamless alignment.

2. Superior Passive Thermal Dissipation

Aluminum has a thermal conductivity rating of approximately 200 W/(m·K), which is nearly four times higher than structural steel. Using aluminum cabinets eliminates the need for active cooling fans in many environments, reducing overall power consumption, operating noise, and points of mechanical failure.

3. Minimizing Structural Dead Load

By reducing the dead weight of the video wall by up to 50% compared to traditional steel cabinets, aluminum frames drastically lower the cost of underlying architectural support structures, ease transport logistics, and improve safety in high-altitude outdoor hanging installations.

Global Procurement Criteria & Material Selection

A detailed analysis of technical standards required by system integrators, DOOH networks, and engineering firms when sourcing empty LED cabinets.

For global procurement managers, purchasing empty aluminum cabinets requires balancing structural load capacities with strict compliance. When submitting RFQs, the choice of alloy determines the longevity of the installation. For instance, while 6063-T5 aluminum is commonly used for standard indoor framing due to its excellent surface finish and ease of extrusion, demanding outdoor, coastal, or high-humidity installations require 6061-T6 or customized 6xxx/7xxx series alloys. These provide superior tensile strength and corrosion resistance, which is where LvXing's background in aerospace-grade materials becomes highly advantageous.

Parameters / Specification Standard Grade (Commercial Indoor) LvXing Premium Grade (Outdoor & Heavy Industrial) Aerospace / Custom Dynamic Load Grade
Alloy Series Options 6063-T5 6061-T6 / 6082-T6 (Fenglu Raw Billet) 2xxx / 5xxx / 7xxx Custom Extrusion
Tensile Strength (UTS) ≥ 186 MPa ≥ 290 MPa ≥ 450 - 580 MPa
Mechanical Tolerance ± 0.20 mm ± 0.05 mm (CNC Finished) ± 0.02 mm (High Precision Laser Checked)
Corrosion Protection Standard Anodization (10 μm) Heavy-Duty Anodizing (15-25 μm) / PVDF Coating Marine Grade Powder Coating / Advanced Electrophoresis
Sealing & Ingress Protection IP40 / IP43 (Indoor Passive) IP65 / IP67 (Integrated Gaskets & Cable Glands) IP68 Waterproof and Dustproof Seals

Our Competitive Edge: Why Settle for Less?

LvXing combines aerospace-level quality validation with commercial flexibility to provide the highest-performing aluminum structures.

Special Aluminium Materials for Aerospace Certificate

Official "Special Aluminium Materials for Aerospace" Certification Document

Certified Aerospace Materials & Extrusion Expertise

At LvXing, our engineering capabilities have been proven in highly demanding applications. We have officially obtained the coveted "Special Aluminium Materials for Aerospace" Certificate. This credential proves our capability to manufacture aluminum alloys that maintain mechanical integrity under extreme thermal gradients, rapid pressure drops, and severe vibration environments.

"If an aluminum profile is engineered to meet the structural tolerances of a helicopter landing deck or an aerospace component, it will easily withstand the wind loads, thermal cycles, and weight loads of a massive digital display wall."

By leveraging our deep understanding of structural load paths, we build empty LED cabinets that resist twisting and sagging over time. This ensures that large LED screens maintain their flat surface and protect fragile internal module connectors from mechanical fatigue.

Precision Heavy-Scale Manufacturing (800T to 20,000T)

Many extrusion factories are limited by their press sizes, restricting the maximum dimensions of their aluminum profiles and forcing clients to piece together smaller elements. LvXing breaks through these limitations. Our structural manufacturing profiles leverage extrusion lines ranging from 800T to 20,000T. This allows us to produce fully shaped, unified cabinet frames and support gantries up to 1.2 meters in width and 28 meters in length without welding seams, maximizing structural strength.

We source only high-quality Fenglu aluminum billets, avoiding recycled scrap aluminum that can contain impurities. This purity ensures clean anodizing surfaces, uniform heat conductivity, and consistent machining behaviors across all CNC operations.

High-Scale Extrusion Operations
LvXing Technical R&D Team at work

Technicians with 15+ Years of Invaluable Experience

Material science is only as good as the engineers behind it. Our team of technicians brings over 15 years of experience to the design table. We understand customer requirements, identify potential thermal and structural risks early, and offer practical insights. Whether optimizing cable routing channels within the cabinet walls, integrating quick-lock mechanisms for rental displays, or modifying alloy chemistry for coastal environments, our team delivers custom solutions that work.

Macro Industry Solutions & Applications

How LvXing engineers customized empty cabinets to meet the specific requirements of various digital display installations.

Outdoor Digital Out-of-Home (DOOH)

Designed for highways, building facades, and sports arenas. Engineered with 6061-T6 profiles, providing high wind load resistance, IP65 waterproof rear/front doors, anti-corrosive powder coatings, and integrated structural mounting points to simplify installation.

Fast-Assembly Rental & Staging

For touring concerts and exhibitions. These lightweight die-cast/extruded configurations focus on quick-lock connections, ergonomic handles, drop-protection pins, and precise corner alignment keys, allowing a two-person crew to build large arrays quickly.

Indoor Fine-Pitch Control Rooms

Designed for broadcast studios and command centers. These cabinets feature precise CNC machining to ensure flat surfaces, internal wiring ducts, and service access from both the front and rear, making them ideal for high-resolution displays.

CE Certification & International Compliance

How we meet European standards to guarantee mechanical safety and electromagnetic compatibility for peace of mind.

Importing products into the European Economic Area (EEA) requires strict adherence to safety standards. Our empty LED cabinets are certified under relevant CE directives. This ensures compliance across key safety areas:

  • Low Voltage Directive (LVD) 2014/35/EU: Although sold empty, our cabinets are structurally pre-engineered to safely house power supplies and high-current electrical cables, with designated grounding points to prevent shock risks.
  • Electromagnetic Compatibility (EMC) 2014/30/EU: Our aluminum alloy compositions and structural overlaps are designed to assist in shielding electromagnetic emissions, helping your finished LED modules pass strict EMC test requirements.
  • RoHS Directive 2011/65/EU: All surface finishes, including anodizing acids and powder coat compounds, are free from hazardous substances (lead, mercury, cadmium, hexavalent chromium).

By purchasing certified empty cabinets from LvXing, system integrators avoid customs delays, reduce compliance testing costs for their finished displays, and meet municipal tender requirements across Europe and North America.

Compliance Checklist


✓ ISO 9001:2015 Factory Audit Approved

✓ CE Mark Technical Documentation Complete

✓ EN 62208 Standard for Empty Enclosures Met

✓ Wind Load Calculation Reports Available per Project

✓ Thermal Simulation CAD Models Shared Prior to Extrusion

Technical Roadmap & Future Outlook

Our engineering team constantly pushes the envelope of what structural aluminum can do for the display industry.

Next Gen Alloy Integration
Adopting Ultra-High Strength 7xxx Alloys

We are optimizing structural designs to incorporate 7xxx series zinc-aluminum alloys into ultra-thin rental cabinet lines. This will reduce cabinet weight by an additional 15% while retaining the same tensile strength as 6xxx series structures.

Smart Cabinets
IoT Thermal & Structural Deflection Sensors

Developing structural profiles with built-in channels to house IoT strain gauges and thermal monitoring sensors. This will allow screen operators to monitor structural deflection and thermal stress in real time on large billboards.

Eco-Friendly Production
Zero-Carbon Anodization & Circular Sourcing

Aligning with European green procurement standards, we are transitioning toward low-carbon extrusion processes using hydroelectric-powered smelting sources, helping clients reduce their Scope 3 carbon footprint.

Frequently Asked Questions (FAQ)

Find answers to common technical, purchasing, and manufacturing questions regarding empty LED cabinets.

Why choose an empty aluminum cabinet instead of purchasing pre-assembled LED display panels?
Purchasing empty cabinets allows system integrators, distributors, and engineering firms to source custom LED modules, receiving cards, and power supplies from preferred vendors to assemble locally. This saves on import duties, optimizes local supply chain control, and lowers transport costs by shipping empty cabinets in bulk.
How does LvXing ensure the flatness tolerance of massive LED video walls?
We use high-grade Fenglu aluminum billets processed through our 800T to 20,000T extrusion lines to prevent internal material stress. After extrusion, we use precision CNC routing to mill the mating surfaces and guide pins. This limits dimensional deviation to within ±0.05mm, ensuring seamless alignment when cabinets are bolted together.
What specific certifications do your empty cabinets hold for the European market?
Our products and production processes comply with CE directives (LVD 2014/35/EU and EMC 2014/30/EU), follow GB/T19001-2016 / ISO9001:2015 quality standards, and use materials that meet RoHS compliance. In addition, our structural capabilities are backed by our Special Aluminium Materials for Aerospace certificate.
Can you customize cabinets to fit non-standard LED module sizes?
Yes. Our R&D team can design custom extrusion dies and CNC programs based on your CAD files to fit any module layout. This includes specific configurations for curved screens, corner panels, transparent displays, or ultra-thin profiles.
What is the typical lead time for custom aluminum extrusion profiles?
Lead times depend on complexity. Generally, tooling and die creation for custom shapes takes 10 to 15 days. Once the tooling is approved, sample production takes 7 days, and mass production takes 15 to 25 days depending on the order volume.